Wave Soldering Modular Premium

Wave Soldering - Modular Premium

Module based single and double wave soldering machine for small volume production or throughput.

LEAD FREE (Meets the new EU-Regulations which will be implemented in 2006)

Carrier Transport
The carrier conveyor can be used
for fixed or adjustable frames.

Finger Transport
The finger conveyor system can be equipped with V-fingers (direct gripping of the pcb's or with L-fingers (holder for epoxy mask with pcb's).

Convection Preheater
Through convection the efficiency of the resin is optimised on both sides of the PCB.

Preheater
The preheating system is equipped with 12 IR beams. (option hybrid or carbon beams).

Soldering Angle
When using the carrier conveyor system, the soldering angle above the Dual wave is programmable from 6°-9°. With the finger conveyor system the soldering angle is fixed at 7°.

Pyrometer
A preheating temperature managing system (pyrometer) measures the actual temperatures according to the required values.

Technical Data

Connected load
Electrical connection: 230/400V +10%/ -15%, 50/60 Hz
Total connected load: 24.0 kW
Fuse protection (customer): 3 x 25 A slow-action
Compressed air Connection: ¼", Output: 5 - 6 bar constant, Quality: filtered 5µ, Consumption: app. 0.16 m³/h production-related
Exhaust air solder pot and fluxer Connection: 1 x Ø 200 mm, Capacity approx. 400 m³/h
Shielding gas (optional) Connection: ½" female thread, Capacity: 4 bar constant, Consumption: approx. 12 m³/h production-related

Fluxer
Atomizer fluxer Control: Width in 9 levels, Quantity in 6 levels
Foam fluxer: Height adjustable

Preheater
IR-preheating power:
Premium 300/320: 12 x 1.20 kW = 14.4 kW
Premium 400/420: 12 x 1.35 kW = 16.2 kW
Carbon-preheating power: 14 x 0.90 kW = 12.60 kW
Temperatur measurement (optional): Infrared-measurement on PCB (pyrometer)

Solder Pot
Solder pot heater: 6 x 1.0 kW = 6.0 kW
Solder pot auxiliary heater: 2 x 0.5 kW = 1.0 kW
Solder pot temperature: 230° - 280° C
Solder filling:
Premium 300/320/400: 450 kg
Premium 420: 650 kg
Solder heat-up time: 450/650 kg bath approx. 180/200 min
Automatic solder refill: Solder wire Ø 6 mm, coil Ø 305 x 110 mm
Height hollow wave: 5 - 40 mm
Height full wave: 4 - 9 mm
Solder wave width: 300/320: 320 mm 400/420: 420 mm
Wave crest spacing: 130 mm
Solder pot stability: ± 1° C

Conveyor
Conveying speed: 0,5 - 2,5 m/min
Conveyor angle over waves: Carrier transport: 6° - 9° programmable, Finger conveyor: 7° fixed

Control
Robotronix-control PC / MIS

Misc.
Sound level: < 65 dB
Other power consumers: 1.5 kW
Dimensions machine (l x w x h):
Premium 300/320/400: 4.68 x 0.95 x 1.24 m
Premium 420: 4.68 x 0.95 x 1.24 m
Weight machine without solder filling: 680 kg
Colour: Grey-White RAL 9002

Technical data subject to change without prior notice.