Wave Soldering CIG WX

Wave Soldering - Hi-Tech CIG WX

A fully inerted, completely closed wave soldering system designed for uninterrupted 3-shift high volume production / throughput.

LEAD FREE (Meets the new EU-Regulations which will be implemented in 2006)

Inert Gas Atmosphere
The automatic gas infeed in the process chamber prevents oxidation during the solder process and guarantees an optimal solder quality.
The residual oxygen is permanently monitored and regulated.

Carrier or finger transport
The carrier conveyor system can be used for both fixed and adjustable frames.
The finger conveyor system can be equipped with V-fingers (direct gripping of the pcb’s) or with L-fingers (holder for epoxy mask with pcb’s).

(Double-) atomizer fluxer
The atomizer fluxer processes all fluxes with low solid parts. This system was developed for the very finest reproducible flux application. The flux is pumped directly from the original flux container to the atomising nozzle. The double fluxer was specifically developed for the application of two different fluxes.

Preheater
The proven preheating system is equipped with carbon infrared beam emitters, enabling water based fluxes to be processed safely. A preheating temperature management system (pyrometer) measures the actual temperature and adjusts the temperature according to the required values.

Soldering angle/Dual wave
When using the carrier conveyor system the soldering angle above the Dual wave is programmable from 6° – 9°. With the finger conveyor system the soldering angle is fixed at 7°. Each of the two solder waves has its own pump system. The height of the turbulent solder wave and of the smooth full solder wave can be programmed independently.

Condensation Trap
The condensation trap filters the loose particles through the Venturi nozzle out of the process atmosphere.
Subsequently the pollution in the machine is substantially reduced.

Technical Data

Connected load
Electrical connection: 230/400V +10%/ -15%, 50/60 Hz
Total connected load: = 24.7 kW
Fuse protection (customer): 3 x 25 A slow-action
Compressed air: Connection: ¼", Output: 5 - 6 bar constant, Quality: filtered 5µ, Consumption: app. 0.16 m³/h production-related
Exhaust air outlet: Connection: 1 x Ø 120 mm, Capacity approx. 5 m³/h
Exhaust air fluxer: Connection: 1 x Ø 120 mm, Capacity approx. 50 m³/h
Shielding gas: Connection: ½" female thread, Capacity: 7 bar constant, Consumption: approx. 15 - 20 m³/h production-related

Conveyor
Conveyor speed: Carrier-/finger conveyor: 0.5 - 2.5 m/min
Conveyor angle over waves: Carrier transport: 6° - 9° programmable, finger transport: 7° fixed

Fluxer
Atomizer fluxer: Control: Width 0 - 360 mm in 10 mm levels, Quantity 0.2 - 3.4 l/h; 0,1 steps

Preheater
IR-preheating power:
CIG 300/320: 12 x 1.2 kW = 14.4 kW CIG 400/420/500: 12 x 1.35 kW = 16.2 kW
Temperature measurement: Infrared-measurement on PCB-underside (pyrometer)
Interior temperature: permanent regulated

Solder pot
Solder pot heater: 6 x 1.0 kW = 6.0 kW
Solder pot auxiliary heater: 2 x 0.5 kW = 1.0 kW
Solder pot temperature: 230° - 280° C
Solder filling:
CIG 300/320/400: 450 kg
CIG 420/500: 650 kg
Solder heat-up time: 450 kg pot app. 180 min, 650 kg pot app. 200 min
Automatic solder refill: Solder wire Ø 6 mm, coil Ø 305 x 110 mm
Height hollow wave: 5 - 40 mm
Height full wave: 4 - 9 mm
Solder wave width:
CIG 300/320: 320 mm CIG 400/420: 420 mm CIG 500: 520 mm
Wave crest spacing: 75 mm / 100 mm
Solder pot stability: ± 1° C

Inert gas
Permanent measurement 0 - 99 ppm / 100 - 999 ppm, closed-loop regulation
Used gas: Nitrogen
Cleaning: Condensation trap (optional)

Control:
Robotronix-control: PC / MIS / Uptime

Misc.
Sound level: < 65 dB
Other power consumers 1.5 kW
Dimensions machine (l x w x h)
CIG 300/320/400: 7.27 x 1.07 x 1.1 m
CIG 420/500: 7.27 x 1.17 x 1.1 m
Dimensions control unit (l x w x h): 1.20 x 0.55 x 0.88 m
Weight machine without solder filling: 650 kg
Weight control unit: 110 kg
Colour: Grey-White RAL 9002

Technical data subject to change without prior notice.