Wave Soldering ATX

Wave Soldering - Hi-Tech ATX

Module based single and double wave soldering machine for medium to high volume production / throughput.

LEAD FREE (Meets the new EU-Regulations which will be implemented in 2006)

The specially treated (body coated) solder pot enables lead free soldering of the pcb's. The height of the turbulent hollow solder wave and of the smooth full solder wave can be programmed independently.

ATX: Details are our strength

	Carrier or finger transport The carrier conveyor system can be used for both fixed and adjustable frames. The finger conveyor system can be equipped with V-fingers (direct gripping of the pcb's) or with L-fingers (holder for epoxy mask with pcb's).

	Preheater The preheating system, more than two meters in length, is equipped with 14 IR-beams or 14 Carbon-beams for water based flux. An additional top side preheater with three IR-beams is optionally available.

	High efficiency The emission spectrum of the Carbon-beams is practically identical with the absorption spectrum of water. UV: ultraviolet IR-A: short wave IR-B: medium wave IR-C: long wave Short wave emitter Medium wave emitter Water

	Atomizer and/or foam fluxer The atomizer fluxer processes all fluxes with low solid parts. This system was developed for the very finest reproducible flux application. The flux is pumped directly from the original flux container to the atomising nozzle.

	N2-cover Automatic gas infeed over the soldering waves reduces oxidation during the soldering process. It is possible th retrofit the N2-cover at a later stage.

Technical Data

Connected Load
Electrical connection: 230/400V +10%/ -15%, 50/60 Hz
Total connected load: = 32.8 kW
Fuse protection (customer): 3 x 25 A slow-action
Compressed air Connection: ¼", Output: 5 - 6 bar constant, Quality: filtered 5µ, Consumption: app. 0.16 m³/h production-related
Exhaust air solder pot Connection: 1 x Ø 200 mm, Capacity approx. 400 m³/h
Exhaust air fluxer Connection: 1 x Ø 120 mm, Capacity approx. 50 m³/h
Shielding gas (optional)
Connection: ½" female thread, Capacity: 4 bar constant,
Consumption: approx. 12 m³/h production-related.

Fluxer
Atomizer fluxer Control: Width in 9 levels, Quantity in 6 levels
Foam fluxer: Height adjustable.

Preheater
Bottom IR-preheating power:
ATX 300/320: 14 x 1.20 kW = 16.8 kW
ATX 400/420: 14 x 1.35 kW = 18.9 kW
Bottom Carbon-preheating power: 14 x 0.90 kW = 12.60 kW
Top side IR preheating power:
ATX 300/320: 3 x 1.20 kW = 3.60 kW
ATX 400/420: 3 x 1.35 kW = 4.05 kW
Temperature measurement (optional) Infrared-measurement on PCB (pyrometer)

Solder pot
Solder pot heater 6 x 1.0 kW = 6.0 kW
Solder pot auxiliary heater 2 x 0.5 kW = 1.0 kW
Solder pot temperature 230° - 280° C
Solder filling:
Single-wave soldering machine 280 kg
Double wave soldering machine 450/650 kg
Solder heat-up time:
280 kg bath approx. 120 min
450/650 kg bath approx. 180/200 min
Auomatic solder refill: Solder wire Ø 6 mm, coil Ø 305 x 110 mm
Height hollow wave: 5 - 40 mm
Height full wave: 4 - 9 mm
Solder wave width:
ATX 300/320: 320 mm ATX 400/420: 420 mm
Wave crest spacing 130 mm
Solder pot stability ± 1° C

Conveyor
Conveying speed Carrier-/Finger conveyor: 0,5 - 2,5 m/min
Conveyor angle over waves: Carrier transport: 9° fixed, Finger conveyor: 7° fixed.

Control
Robotronix-control PC / MIS / Uptime.

Misc.
Sound level < 65 dB
Other power consumers 1.5 kW
Dimensions machine (l x w x h):
ATX 300/320/400: 4.68 x 1.05 x 1.24 m
ATX 420: 4.68 x 1.15 x 1.24 m
Weight machine without solder filling: 710 kg
Color: Grey-White RAL 9002

Technical data subject to change without prior notice.