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| SMD Assembly - HEEB-INOTEC Inoplacer HP 4000 |
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assembly of SMD components on PCB's, for small and medium size batches.
Very high placement rate, up to 4,000 components per hour, with optimal flexibility and very easy programming and handling. Ability to place from strips, up to 200 component lines possible. The combination of Laser Centring and Vision-System ensures precise and reproducible SMD assembly, for even the most advanced BGA & QFP type packages. The INOPLACER HP can be purchased in basic form, with laser centring from Cybertronics. But possibly the most outstanding design feature of this machine is the ability to upgrade as new technology demands. Optional upgrades include:- Heeb's unique vision system, enables placement of large components (50 x 50 mm) Feederbox unique to Heeb, and unusual in a machine of this price. Takes 10 x 8 mm component lines Also available and unusual in a machine of this price Smart Feeders LED Feeder Glue Head Grid Tray Handler (max.10 trays, size max. 260 x 350 mm). |
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General Description The "INOPLACER HP" automatic SMD assembly system is based on the continuing development and experience with the INOPLACER SM and the INOPLACER AC automatic SMD assembly systems. The "INOPLACER HP" Automatic SMD Assembly System is specially developed for assembly of small and medium size batches. The machine is very easy to program and operate, with compact design and relatively inexpensive. The machine design is based on standard components: Centring: Lasercentring, Cyberoptics Vision, ICOS X/Y motors: Bautz Motor cards: standard cards (assembled in the PC) Linear guides: THK Machine control: Industrial PC (Pentium) Movement belts: Standard belts Power supply: Puls Catering for small components is achieved with a Laser unit which is integrated in the assembly head. Larger components are centered with the vision system. Through the concerpt of an "open machine", it is very easy to set up the machine and change from one job to another. PCB handling is also very easy, machine can be integrated into a production line with automatic pcb loading and unloading system (option), at a later date. The machine can assemble a wide range of components from 0402 up to a size of 50 x 50 mm, (PLCC's, QFP's, BGA's). It is possible to rotate, shrink and stretch assembly programs. The machine comes ready for production including control unit, camera, 4 assembly tools, pcb support and 1 feederbank for max. 35 x 8mm component lines (3 x Feederbox with 10 x 8 mm component lines +_ 5 x single feeder, or 24 x 8 mm single feeder). |
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Technical Description 2.1 Mechanics Mechanical Structure: Floor standing machine, steel construction The X and Y axes are mounted on a highly stable machined steel Plate. Ball bearing linear guides in the X and Y axes. Cover and Safety The complete assembly and feeder area is covered with painted Protection: metal cover or with macrolon covers. The macrolon covers have safety switches. Drives: X, Y axis AC-drives, Z axis DC-drive. Y-axis drive shaft 4 needle bearings. Assembly Head: Ball guided, anti-backlash Z and theta axis. Z-axis resolution 0,04 mm, theta axis angle resolution 0,02° Z axis with variable assembly force. Centring: Laser centring max. size 33 x 33 mm. Vision centring max. size 50 x 50 mm. Automatic Tool Changer: Tool changing station for 8 tools. Assembly Area: 500 x 400 mm, with flexible PCB support and 410 x 280 mm (without right feederbank) or 410 x 156 mm (with right feederbank). In-line system max. 350 x 300 mm + Grid Tray holder. Camera System: For teach In. Automatic fiducial correction system (option). Assembly Accuracy: Typical for Chip +/- 0,09 mm Typical for QFP +/- 0,05 mm (with vision) Resolution: D-axis 0.025° Resolution: X/Y axis 0,005 mm. (With Linear Measuring System.) X/Y axis 0,013 mm. (Without Linear Measuring System.) Resolution: Z-axis 0.04mm. Component Range: From 0402 up to 50 x 50 mm (PLCC 84, BGAs and QFPs). Placement Rate: Average: 2,500 - 4,000 components per hour. Maximum: 4,000 components per hour. Feeders: Stand Alone Machine Up to 4 feeder areas with max. 154 x 8 mm component lines. Feeders or combinations of 8, 12, 16, 24 mm feeders and Linear feeders plus Grid Tray. Magazine connection for 6 linear feeders. (1 feeder bank for max. 35 x 8 mm component lines supplied as standard). With In-line System Up to 3 feeder areas with max. 101 x 8 mm component lines. Or combinations with 8, 12, 16, 24 mm feeders and linear Feeders plus Grid Tray magazine. Connection for 6 linear Feeders. Feeder Type: All motor driven feeders from HEEB-INOTEC or HEEB (compatible with 3. and 4. generation feeders.) Vacuum Sensor: Automatic vacuum sensor for component check. Component 'dump' box: Collection box for rejected components. |
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Control unit Machine Control: IBM compatible Industrial PC/Pentium > 100 MHZ 16 MB Ram > 1 GB Hard Disk Disk Drive 3.5", 1.44MB Interface 2 x serial, 1 x parallel VGA colour monitor 14" SBVGA card Vision PCI controller (position and reference point display) Keyboard (English) Mouse & Mousepad Operating system MS-DOS 6.2 (English) Windows 98 (English) INOPLACER operating software with Windows user interface Networkable/network card (option) Motor Control: Motor control card installed in the PC Power electronic installed in a 19" rack on side of the machine. Machine Electrics: On a mounting plate integrated in the machine base. |
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Software Machine Software Machine software with Windows user interface based on the INOPLACER SM and AC SMD assembly systems. Specifications -Windows user interface -Feeder file -Component file -Step and repeat assembling, matrix and big board programming -PCB correction with 2 reference points -It is possible to rotate, shrink and stretch the assembly programs -In the Z axis automatic teaching system for the component pick-up position -External programming with the same user surface, as the assembly system -Management-data, for further use within Windows -(Office program) -Error messages -On-line manual |
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